Solutions for Industry

MAG FlexFormer™

Carton box forming cells for folded and glued top boxes

Out comes a Box! MAG FlexFormer™ cells ensure fast and reliable sales box delivery to packing lines. The sales boxes are both scratch and error free and therefore directly usable for customer deliveries. Due to the latest fast servo technology the box forming time is pushed down to 2.0 seconds which leads to a nice capacity per hour.

MAG FlexFormer™ units produce wide range of boxes in shape and size! Ready made boxes are possible to divide to two parallel lines.

  • MAG FlexFormer™ applications

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    • MAG FlexFormer™ 500GB
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    • MAG FlexFormer™ 750, box forming cell
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    • MAG process integration
    • Assembly and packing line
  • Robust steel frame
  • Pneumatic/electric manipulator partly with servo technology
  • Automatic in and out-feeding and carton forming functions
  • Out-feeding height adjustable
  • Automatic box size and manual carton buffer adjustment
  • Buffer for 250 pieces of width of 1mm cartons
  • MAG FlexFormer™ 500GB: cycle time 2.4s/formed box
  • MAG FlexFormer™ 750: cycle time 7,0s/formed box
  • Product change over time approx. 5min / empty machine / preprogrammed products
  • Adjustable to box sizes: Min: 67×67×33.5mm Max: 140×140×80mm
  • Carton Blank size: Min. 165×290mm Max. 340×646mm
  • Dimensions: W500 × L1450 × H1830 mm
  • Outfeed track height 700mm ± 25mm
  • Weight 300kg
  • CE-compliant
  • Easy access to hot glue unit
  • Energy saving mode
  • Network capability
  • Out feeding right, left or front
  • Out feeding conveyor
  • Autoloading System for carton blanks from an in-feeding conveyor Interface
  • Interface to the customer's own order management system

MAG FlexFormer™ software package

  • Operator interface

  • RCCS

    RCCS - Robot cell controlling software

    RCCS

    RCCS offers multipurpose user interface to be used in assembly and packing applications. Software is designed for CIRB robot cells fulfilling the highest requirements for easy-to-use and statistical process monitoring.

    Main features:

    • Product parameter management
    • Robot position management
    • Start-stop-reset operations
    • Jogging of robot axis
    • Statistics of production data
    • Error detection and recovery
    • Logging
    • Interface to material feeders
    • Line control interface

    Software is provided only together with the CIRB robot cell.

  • Robot guidance

  • RG

    RG - Vision based Robot Guidance

    RG

    Our RG software is a multipurpose machine vision system designed for robotic applications.

    Applications:

    • Material handling
    • Palletising and depalletising
    • Machine tending
    • Assembly automation



    Our in-house developed vision based Robot Guidance, as a basic solution, brings already significant benefits compared to other robot solutions. Stress-free handling and quick product changeovers are always available for the applications. Also the individual inspection of the products and related logging and statistic features are used to eliminate bad products from the line.

    RG supports up to four cameras and wide variety of different camera types, ranging from standard CCD cameras to high resolution and color cameras. When combined with our Visor3D system, image data can be acquired using the latest 3D imaging technology. This unique feature lifts the standard of robot vision systems to a new level. Robot Guidance software runs on Microsoft Windows® platform.

    Note: In addition to the standard features our RG supports also the customer specific programming. This means broad possibilities for customised intelligence and value-addition in the applications!

    Main features:

    • Easy new product training
    • Built-in quality inspection features
    • Product position calculation
    • Conveyor tracking with integrated interface board
    • Image correction and multilayer calibration
    • Robot’s work cycle control
    • Application specific logics
    • Product database for unlimited amount of different products to be searched
    • Powerful search algorithms
    • Excellent pre-prosessing functionality
    • Sample robot programs included
    • Calibration and synchronisation
    • Simple back-up and restore operations
    • Support for several camera formats (CCIR, Progressive Scan, CameraLink, IEEE 1394)
    • Ethernet based robot interface for ABB robot controllers. Others on request.

    Delivery includes:

    • Robot Guidance software package
    • Camera interface adapter
    • Camera system
    • Cabling
    • Options I/O and encoder board
    • Application specific lighting system
    • IP67 computer
    • Installation, programming and consultation support

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