• Sanding and polishing
• Cutting and milling

• Grinding
• Spraying and extruding

• Fairing

• High reliability and process quality
• Low operating cost
• Low maintenance cost

• Large amount of tools
• Low investment cost for additional tools
• Fully adjustable process parameters (rpm, feed rate, force)

• Online monitoring of process parameters
• Unlimited work space

• Force control
• Automatic spindle change
• Hollow shaft and high speed spindles

• Customized process tools
• Radial or axial tool compliance

• Integrated dust extraction and briquetting
• 2D/3D vision systems

MAG FlexMill™ M-Series software package

• Operator interface

• CutControl™

  CutControl™ - Operator interface program

  

  Our CutControl™ software for MAG FlexMill™ robot systems presents the newest development for supporting parametrical programming. Software is designed to be used in production where variations between different products can be presented using parameters.

  Main features:

  • Fully support for parametric programming
  • Automatic receiving of parameters from: XML file, general ascii file, database and vision system
  • Automatic program creation based on product parameters
  • Macro program management
  • Tool-data management
  • Task-list management
  • Integrated background simulation of created programs using our Pi-Path 2.0 software
  • Error detection and recovery
  • Logging

  Software is provided together with MAG FlexMill™ robot systems.

• MillControl™

  MillControl™ - Operator interface program

  

  Our MillControl™ software for MAG FlexMill™ robot systems provides user friendly operator interface. Software is designed especially for systems running one-off production and handling large amount of robot programs.

  Main features:

  • Integrated Ethernet based robot interface
  • Robot programs stored on computer hard disk
  • Robot-program and product data management
  • Tool-data management
  • Task-list management
  • Can be linked to the production planning system
  • Automatic down-loading and execution of robot programs
  • Automatic buffering of large robot programs
  • Detection and tracking of malfunctions
  • Error-recovery
  • Statistics and logging

  Software is provided together with MAG FlexMill™ robot systems.

• Off-line programming

• Pi-Path™

  Pi-Path™ - Simulation and post-processing

  

  Easy to use – no deep robot programming or 3D modeling knowledge needed!

  Handy in various of applications:

  • Milling
  • Grinding
  • Polishing
  • Deburring
  • Spraying
  • Surface coating

  Our Pi-Path 2.0 is easy to use yet powerful tool for translating APT-files generated by CAD/CAM software to robot programs. Pi-Path converts automatically 3 or 5 axis CNC code into multi-axis robot program. The created robot program is then simulated and fine-tuned by the operator through user friendly interface.
  Note: We deliver the 3D model of your robot work cell together with Pi-Path.

  Required training is considerably less than in many other simulation/offline programming tools, lowering even further the total cost of investment.

  Pi-Path 2.0 main features:

  • CNC code import from standard APT files, or any other type of file using parser scripts
  • 3D visualization of path, work-piece, and robot work cell
  • Robot simulation with collision detection
  • Support for external axes, dynamic determination of suitable external axis values
  • Built-in methods and programmable scripts for adjusting robot’s drive path
  • Robot program output with generic robot program translators or using flexible script translator
  • Possible to control from external software by using API (Application Programming Interface), published as a Microsoft Automation Server object.
  • Remote monitoring available as an external module

• Robot guidance

• RG

  RG - Vision based Robot Guidance

  

  Our RG software is a multipurpose machine vision system designed for robotic applications.

  Applications:

  • Material handling
  • Palletising and depalletising
  • Machine tending
  • Assembly automation

  
  
  Our in-house developed vision based Robot Guidance, as a basic solution, brings already significant benefits compared to other robot solutions. Stress-free handling and quick product changeovers are always available for the applications. Also the individual inspection of the products and related logging and statistic features are used to eliminate bad products from the line.

  RG supports up to four cameras and wide variety of different camera types, ranging from standard CCD cameras to high resolution and color cameras. When combined with our Visor3D system, image data can be acquired using the latest 3D imaging technology. This unique feature lifts the standard of robot vision systems to a new level. Robot Guidance software runs on Microsoft Windows® platform.

  Note: In addition to the standard features our RG supports also the customer specific programming. This means broad possibilities for customised intelligence and value-addition in the applications!

  Main features:

  • Easy new product training
  • Built-in quality inspection features
  • Product position calculation
  • Conveyor tracking with integrated interface board
  • Image correction and multilayer calibration
  • Robot’s work cycle control
  • Application specific logics
  • Product database for unlimited amount of different products to be searched
  • Powerful search algorithms
  • Excellent pre-prosessing functionality
  • Sample robot programs included
  • Calibration and synchronisation
  • Simple back-up and restore operations
  • Support for several camera formats (CCIR, Progressive Scan, CameraLink, IEEE 1394)
  • Ethernet based robot interface for ABB robot controllers. Others on request.

  Delivery includes:

  • Robot Guidance software package
  • Camera interface adapter
  • Camera system
  • Cabling
  • Options I/O and encoder board
  • Application specific lighting system
  • IP67 computer
  • Installation, programming and consultation support

• Tool data management

• SMS

  SMS - Storage Management Software

  

  With integrated storage system, unmanned production shifts can be extended into the next level.

  With help of SMS system, flexible integration of material in feed buffer storage used e.g. together with MAG FlexMill™ applications can be provided.

  Main features:

  • Storage position management
  • Product-data management
  • Tool-data management
  • Task-list management
  • Logging
  • Support for RFID and bar-code readers
• TTM

  TTM - Tool lifetime monitoring/management

  

  Our TTM software provides fully integration of the tool life time monitoring and management based on actual needed products in storage. System collects tool usage information from robot system and communicates automatically with SMS (MAG Storage Management Software). Based on data about products to be produced and life time expectation of each tool operator is informed possible service needs.
  With help of TTM software unexpected production stops and lack of spare tool are able to avoid.

  Main features:

  • Tool rack position management
  • Spare tool management
  • Tool data visualization
  • Tool time collection from robot system
  • Predicted tool time collection from storage system

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